Sharp G10 TFT LCD Fab Construction in Sakai, Osaka Prefecture

September 22, 2008

This pic­ture was taken around August 31, 2008 and is the con­struc­tion site for Sharp‘s G10 TFT LCD fab­ri­ca­tion plant, which will be the largest in the world. The Sakai site will be home to not only the G10 LCD fab but also a thin-film solar pro­duc­tion plant. Sharp’s G10 fab will be able to process glass sub­strates with a dimen­sion of 2850 x 3050mm, which is roughly 60% larger than Sharp’s cur­rent G8 fabs located in Kameyama.

Sharp is invest­ing an esti­mated JPY 380 bil­lion for the Sakai LCD fac­tory. Through a joint ven­ture with Sony, that huge sum will be split 34:66 with Sony’s bur­den at 34%. The new G10 fab is expected to com­mence oper­a­tions in FY2009 (April 1, 2009 – March 31, 2010). It can take up to three quar­ters for mass pro­duc­tion to take place after pro­duc­tion equip­ment has been put in place. In some cases that time can be shrunk to just one quarter.

It also takes about one to two quar­ters to ramp up a fairly large TFT LCD fab and if Sharp wants to ride the ris­ing tide for LCD TV demand that will mate­ri­al­ize later in 2009, the com­pany will need to hus­tle and make sure that it starts and ramps up quickly. Initial glass sub­strate input capac­ity will be at 36,000 per month and reach full capac­ity of 72,000 glass sub­strates per month in Phase II. My (very opti­mistic) guess is that Sharp will be able to ramp to about 12,000 glass sub­strate input capac­ity per month in about two quar­ters, 24,000 glass sub­strates in three quar­ters and reach full capac­ity pro­duc­tion of 36,000 glass sub­strates per month by the end of FY2009 (March 31, 2010).

If you have any other pic­tures of Sharp’s Sakai con­struc­tion site, please do share. :-)

Source: Daily Yomiuri Online, Sharp

[tags]Sharp, Sharp G10, Sharp Gen 10, Sharp 10G, G10 Fab, 10G Fab, Gen 10 Fab, LCD Fab, LCD Fabrication Plant, Sharp Sakai, Sharp Osaka[/tags]